Abstract Fused Filament Fabrication, better known as Fused Deposition Modeling®, is currently the most widespread 3D Printing Technology. There has been a significant demand for developing flame-retardant filaments. Thereby enabling them, for example, in electronics and automotive applications. In this study, commercial PLA filament was modified by the addition of 1, 3 and 5% (%wt.) of expandable graphite. The composites were reprocessed, via extrusion, into filaments for Fused Filament Fabrication. Thermal properties of the filament composites were evaluated by thermogravimetric analysis and differential scanning calorimetry. Mechanical properties of thermo-pressed specimens indicated that no strong adhesion was promoted between the filler and matrix. This is a challenge with expandable graphite reported by many authors. All composites with expandable graphite achieved the V-2 rating of UL-94 flammability test. In spite of this, the results indicated that flammability of the PLA was reduced. All composite filaments were printable and prototypes were successfully 3D printed.

Waterborne Polyurethanes (PUs) are a family of polymers that contains urethane linkages synthesized in an aqueous environment and are thus free of organic solvents. Recently, waterborne PUs have been extensively studied for biomedical applications because of their biocompatibility. The present work investigates the following: (1) the impact on electrical performance of electrode materials (platinum and silicon) modified chemically by a layer of waterborne PU, and (2) the behavior of rat cardiac fibroblasts and rat cardiomyocytes when in contact with an electrode surface. Diisocyanate and poly(caprolactone diol) were the main reagents for producing PUs. The electrochemical impedance of the electrode/electrolyte interface was accessed by electrochemical impedance spectroscopy. The cellular viability, proliferation, and morphology changes were investigated using an MTT assay. Cardiomyocyte adherence was observed by scanning electron microscopy. The obtained surface was uniform, flat, and transparent. The film showed good adhesion, and no peeling was detected. The electrochemical impedance decreased over time and was influenced by the ionic permeability of the PU layer. The five samples did not show cytotoxicity when in contact with neonatal rat cells.